electroslag welding (esw)
Electroslag Welding (ESW) is the welding process wherein molten slag conducts electric current between the welding electrode and the workpiece, mainly used to join thick metal sections held in the vertical position.
Key Features:
- Process Mechanism: The electrode is fed continuously into the weld joint while the molten slag melts and fuses the metal edges together.
- High Deposition Rate: Suitable for welding with a single pass in thick materials.
- Vertical Welding: Often used for seams that are vertical in heavy structures.
ESW is used highly in industry activities like shipbuilding, construction, and pressure vessel fabrication, where thick metal sections have high-quality welds. The process minimizes distortion and increases joint strength, lending itself to large steel structure construction like bridges and offshore platforms. Various technological improvements in ESW maintain a steady pace for improved weld quality, reduced heat input, and enhanced productivity for heavy applications.